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TerexFlexiwall

Terex Equipment Glasgow, Scotland

Terex Equipment keep finished products clean with a unique factory partition wall

Customer

Terex Equipment

Sector

General Manufacturing

Location

Glasgow, Scotland

Solution

Flexiwall

Finished products kept clean from dirty processes

Terex Equipment needed to separate their welding and grinding areas from their assembly floor to keep finished products clean and fume-free. Westgate Global installed over 1000ft of Flexiwall partitioning and designed the wall to include fast-action doors, to deliver full segregation, fire compliance, and minimal disruption to operations.

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Separating welding and fabrication from finished products in heavy-industry

Terex Equipment Ltd, formerly part of Volvo Group’s Construction Equipment division, had been manufacturing heavy-duty construction machinery at its Glasgow facility since the 1960s. Drawing on over 60 years of engineering expertise, Terex builds durable, high-performance off-road machines trusted by operators worldwide. When Volvo bought the business in 2013, it invested millions of pounds in improving its products and modernising its manufacturing facilities.

As fabrication and assembly operations grew, the welding and grinding processes that are an essential part of the fabrication process were generating significant quantities of metal dust, particulates, and fumes. Without a proper barrier, there was a risk that contaminants would move across the assembly area and onto finished machines.

For a manufacturer with Terex’s standards, this created a risk. Contamination during assembly can affect the performance and longevity of precision components, seals, and surface finishes, and pose a health and safety risk to workers. 

Not for the first time, Terex turned to Westgate Global to design and deliver a solution which would segregate the two areas. A Flexiwall installation completed by Westgate Global two decades earlier was still in place and performing reliably, making Westgate Global an obvious choice. 

As an integrated solutions provider, Westgate Global took on full responsibility for project management and delivery, giving Terex a single point of contact from specification through to installation. After a full survey and design process, Westgate installed over 1000ft of Flexiwall tensioned fabric partitioning across the facility. 

A complex, complicated install

On-site conditions made the installation particularly demanding. The work had to be completed across and between side-by-side gantry cranes, live operational equipment that couldn’t simply be moved out of the way. Navigating those constraints required careful planning and the kind of on-site expertise that comes from years of complex industrial installations. The Flexiwall panels hung from the building’s existing structure, allowing installation to be completed within existing layouts without expensive reconfigurations or extended downtime.

The choice of material also addressed a compliance requirement that went beyond dust control. By specifying a fire-resistant glass-cloth material (FP560PU), the installation reduced fire egress distances within the facility, satisfying both local building control requirements and the insurers’ standards. 

The partition included openings for five fast action doors, to provide motorised, high-speed access between the segregated zones. One of these was purpose-built at a bespoke size of 32ft wide by 19ft high — a scale that reflects the reality of moving heavy construction machinery between areas of a working factory. 

The Flexiwall installation ensured clean separation between fabrication and assembly lines, ensuring that finished machines leave the assembly area in the condition they’re built to, without the risk of contamination from nearby welding and grinding processes.

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"The original Flexiwall installation was still operational and reliable when Terex got in touch, twenty years later, which speaks volumes about the quality of the products and installations. This was a complex project; installing 305 linear metres of partitioning around live gantry cranes takes planning and experience."

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